Rotary Torque Sensor Dual Flange 20 Nm to 5000 Nm

Rotary Torque Sensor Dual Flange 20 Nm to 5000 Nm

Rotary torque sensor dual flange 20 Nm to 5000 Nm

Dual flange rotary torque sensor suitable for high speed rotating or requiring short axial occasion, ±15V and 24V DC power supply for choose.

  • Measuring range of 20/50/100/200/500/1000/2000/5000 Nm
  • Output signal 10kHz±5kHz, 4-20mA, 0-5V, 0-10V, RS485
  • Speed signal 60-2000 pulse/turn
  • Two accuracy for selected: 0.2%F·S, 0.1%F·S
  • Non-contact measuement without bearings

Specification

SKU ATO-ZJ-AF
Rotary Torque Sensor Shipping weight 12~45kg
Capacity range 0-20 Nm ~ 0-5000 Nm
Accuracy 0.2%F·S, 0.1%F·S
Power supply ±15V ±5% DC (≥50mA), 24V DC
Output signal 10kHz±5kHz, 4-20mA, 0-5V, 0-10V (add signal converter), RS485
Speed signal 60-2000 pulse/turn
Temperature drift on zero <0.1%F·S/10℃
Operating temperature -20℃~+70℃
Humidity ≤90%RH
Insulation resistance >500MΩ
Stability 0.3%F·S/year
Safety overload 150%F·S
Breaking load 200%F·S
Sensitivity 1±0.2 mv/V
Power consumption 4W
Bridge voltage DC 10V
Material Alloy steel
Protection class IP65
Electrical connection Circular connector
Wiring Red: V+, Blue: V-, Green: Speed output, Yellow: Torque output, Black: GND
Cable length 2m (Φ5mm), or other customizable lengths
Signal Converter Power supply ±15V DC, 24V DC (±0.4V)
Power supply dissipation power Less than 1W
Response time ≥100mS
Conversion accuracy ±0.1%F·S
Signal input Optoelectronic isolation. It is used with rotary torque sensor.
F/V signal output 0-5V, 0-10V
F/I signal output 4-20mA
Operating temperature -20℃~+60℃
Humidity 0-90%RH
Wiring ±15V DC: Red: V+, Blue: V-, Green: Speed output, Yellow: Torque output, Black: GND
24V DC: Red: 24V DC, Blue: Signal-, Green: Speed output, Yellow: Torque output, Black: GND
Overall dimension (mm) 158*95*55 (L*W*H)
Istallation dimension (mm) 143*43, 4-M3

Dimensions

Unit: mm

Rotary torque sensor dual flange 20 Nm to 5000 Nm dimension

Capacity Range H H1 D1 D2 n-d1*Depth L1 L2 L3 L4 L5 L6 d2 h
20Nm 185 100 52 66 6-M6*10 2 2 115 135 45 80 7 12
50Nm 185 100 52 66 6-M6*10 2 2 115 135 45 80 7 12
100Nm 185 100 52 66 6-M6*10 2 2 115 135 45 80 7 12
200Nm 195 105 52 66 6-M8*12 3 3 125 150 60 90 7 12
500Nm 205 105 55 70 8-M8*12 3 3 130 160 60 90 9 15
1000Nm 213 110 60 80 8-M10*16 5 5 160 200 70 100 11 15
2000Nm 213 110 60 80 8-M10*16 5 5 160 200 70 100 11 15
5000Nm 286 150 80 136 8-M16*25 5 5 210 250 80 120 17 20

All torque sensors and repair services provided by ATO Torque Sensor are covered by a limited warranty against defective material and workmanship for a period of one year from date of original purchase. Contact ATO for a complete statement of our warranty. Mechanical damage to equipment due to improper use is not covered by warranty. Electronic circuitry failure caused by the introduction of unregulated or improper excitation power or electrostatic discharge is not covered by warranty.

For proper electrical connections, refer to the installation drawing for the torque sensor, and the wiring drawing for the digital torque meter used. Construct the interconnect cable from high-quality shielded instrumentation cable. Various cable assemblies are available through ATO Torque Sensor. Connect one end of the cable to the sensor connector and the other end to the digital torque meter. Make sure to tighten the cable connector to the sensor. For installation in dirty, humid, or rugged environments, it is suggested that the connection be shielded against dust or moisture with shrink tubing or other protective material. Strain relieving the cable/sensor connection can also prolong cable life. Mounting cables to a test structure with tape, clamps, or adhesives minimizes cable whip.

Torque sensor and converter electrical connection

Refer to the dimension drawing supplied for specific outline dimensions and installation details.

Double flange torque sensor installation method

 

The calibration steps are as follows:

  • Apply the rated value of torque to the torque sensor and then remove it again.
  • Adjust the zero reading accurately.
  • Apply a known value of torque to the torque sensor.
  • Adjust the displayed reading to the corresponding value.

Plotting a calibration curve:

  • Calibrate the torque sensor as described above.
  • Apply torque in 1/10 steps up to the full rated value and then remove it again in the same way.
  • A delay of at least 30 seconds must be allowed between the individual 1/10 steps so that each reading can stabilize before it is recorded.

Failure of the sensor structure or fasteners used in its installation may cause personal injury and equipment damage. To prevent structure failure, review the extraneous load limits listed on the specification. Extraneous load limits are extraneous side force, thrust and bending moment that may be applied without electrical or mechanical damage to the torque sensor. Do not exceed moment or shear whichever attained first. Measurement inaccuracy and structure damage may result. Install the sensor in a manner that minimizes these loads. In addition, review data from manufacturers of fixtures and fasteners used in the sensors installation to determine if failure might occur due to these loads.

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